How Long Did It Take?

Overall it took me 123 hours spread over twenty nine days, starting in Mid Jan. In some cases, there were enforced holds to the process when I was waiting on things to come from Caterham (and there were certainly days when it was too bloody cold to spend time in an unheated garage).

I wanted to be reasonably confident about being finished before the IVA so had left a chunk of time between finishing the build and the IVA, allowing for the post-build check to take place and a bit of ‘float’ in case of unexpected issues.

The other time constraint in terms of finally getting on the road was the registration process that took around 5 weeks. That’s pretty frustrating having this wonderful car just sitting there but not being allowed out.

ItemActivitiesTime (h)Culm (h)
0Unloading and checking the boxes33
1Going through the boxes and installing temporary protection to sides of car69
2Front suspension and steering413
3Fitting the rest of the front suspension, drilling of wing support316
4Installing the front brakes and wingstay.  Drilling of wing support521
5starting the lights and anti roll bar324
6Anti Roll Bar, radiator and heater install630
7Finish heater, install engine mounts333
8Finish the lights639
9Airbox and parts identification, internal trim241
10Engine Install647
11engine electrics, expansion bottle and gearbox mount350
12Engine air, water, fuel and hydraulic plumbing, turbo solenoid656
13Propshaft, turbo solenoid, handbrake, gear lever, engine mount, steering662
14front wings, engine plumbing, internal trim466
15rear wings, intercooler, rear axle571
16rear wings, purge valve hose475
17Roll cage, rear suspension, drive train, front wings681
18Front wings384
19Front wings, rear suspension and brakes690
20Finish front wings, rear brakes, rear wings696
21Exhaust, rear and front wing tidy up399
22Carpets, tunnel cover3102
23Seatbelts, map pocket and seats3105
24Electrical switch on5110
25Start-up4114
26Bleed brakes and fix wheels3117
27Torquing up the suspension, fixing the steering wheel3120
28Carpeting the boot2122
29IVA mirrors1123

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